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James A/C Co.
serving Do-It-Yourselfers since 1990.
Satisfying every customer....one at a time!
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Call toll free 1-866-584-0355 or 1-903-759-2160 fax 903-759-4605 309 Patriot Circle, Longview, TX 75604-2240

THINGS TO CHECK IF THE PILOT ON THE GAS FURNACE WON'T LIGHT:
| Be careful with gas and gas appliances. If you smell gas that is not under your control or do not know its origin, do not attempt to light anything! Do not turn on or off any electrical switch or device! Do not use the phone in that dwelling! Leave the building! And call from another dwelling to the gas supplier or the fire department if a supplier is not available. Use caution and good sense when you work on gas appliances.
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- Verify you have gas to the automatic gas valve.
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Check to see that the gas cock or manual shut-off valve in the incoming gas line is open (this is a valve in the house gas line and is not part of the automatic gas valve inside the furnace). Then loosen some joint in the line going to the automatic gas valve to see if there is pressurized gas in the line. If there is no gas, then turn the handle of the manual shut-off valve or gas cock to the other position to see if there is now gas available. If so, you now know how that valve works, too. If not then you have no gas to the building and that is the problem.
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- Units with constant burning pilots. Double-check to see if the knob on the automatic gas valve is in the pilot position.
Notice the way this valve's knobs look. Usually the word pilot will be aligned with an arrow or pointer on the body of the valve. Press down on the knob until it is all the way depressed. Be sure of this. Try lighting the pilot. If it lights but with a soft yellow flame, then there will not likely be sufficient heat on the thermocouple to make the flame remain lighted when you let go of the knob. Remove the pilot and clean the orifice. Use care not to damage or enlarge the opening of the orifice. The best way to clean it is to blow into it from one end and then the other with high pressure air (80 pounds pressure or less). This is for the pilot orifice, not the main automatic gas valve. Never blow high pressure into it.
This is the look of a lot of pilots. Place the match or lighter between the thermocouple and the pilot and it should light after a few second (delayed by the air in the lines). If not, there is no gas to the pilot.
Check for gas from the auto gas valve. Do this by loosening (at the auto gas valve) the fitting on the tube that sends the gas to the pilot. Push down on the knob and gas should escape. If not, the auto gas valve is bad and will have to be replaced. If there is gas there, then the pilot orifice is stopped up.
Remove the tube from the auto valve and the screws that hold the pilot in place. Remove from the unit the pilot assembly and the tube that is attached to it. Use high pressure air (80 pounds or less) to firmly blow into the tube, thus through the orifice. This usually removes most of any obstructions. Re-attach the assembly and see if it now lights properly. Be VERY CAREFUL to not cross-thread the fitting at the gas valve. Screw it in several turns by hand before using a wrench.
If it does not now light, then you will have to again remove the pilot assembly and this time remove the pilot gas tube from the pilot and clean the orifice with a very small needle or blow high pressure through both ends as described. Be careful not to damage it. The hole inside it is extremely small on purpose. Do not enlarge it.
Re-assemble everything and light the pilot. Hold down the knob for 15 seconds or so after it lights and then release it and it should stay lighted. If not, repeat the lighting and hold down the knob longer. If it will not stay lighted, then you will have to replace the automatic gas valve or the thermocouple. Replace the thermocouple first, it is only about 8 to 10 dollars and it is good to have a new one anyway.
- Units with automatic igniting pilots.
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This is an example of one of the dozens of automatic ignition pilots. The ignitor in this one and many others is very fragile. Be careful not to touch it (leaving acid from your hands) and don't bump it. It glows very hot and when the gas comes out of the pilot assembly it will ignite. This is the way all will be built soon. The pilot will only burn when there is a need for it. Some unit manufacturers don't even use a pilot, but ignite the burners from the igniter itself. |
All of these types of ignition systems are operated by an electronic module that controls every function of the equipment. If you like, you can look at this manufacturers version of the module.
With this type of technology the gas units have become very safe, clean burning and efficient. There is little chance of carbon monoxide poisoning (See heating topic The whole family has headaches during heating season) with the new design techniques.
There is a limited amount of things you can do with this new high-technology equipment. Some have flashing light indicators on the module and a sticker on the door or some place near that explains what the number of the blinks mean. Others do not and thus leave it to your service technicians expertise.
But here are the few things you can check:
- You can check to see if there is voltage going to the module. Check it at the wall plug, and through a door switch and on to the module. Check to see if it has low voltage to it coming from the transformer circuits.
- After a pause from initial start-up there should be voltage going to the igniter. Check for it.
- Double check to make sure gas in coming up to the automatic gas valve if the igniter seems to work okay but you get no flame.
- Check to see if any safety controls have reset buttons and need to be reset. This will allow you to detect the problem
during the next operation of the unit.
- Make sure the venting motor in running (if your system has one).
Clear any debris from it that may be obstructing its air flow or anything in the pipe to the roof. Check to be sure the cap on
the vent pipe on the roof is not flattened down or otherwise restricting.
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